全自動鋰電池反應(yīng)釜投料系統(tǒng)Automatic lithium battery reactor feeding system

全自動鋰電池反應(yīng)釜投料系統(tǒng)


是為鋰電池反應(yīng)釜車間的塑料產(chǎn)品生產(chǎn)而設(shè)計(jì)的，實(shí)現(xiàn)了不間斷無人化連續(xù)成型作業(yè)?？筛鶕?jù)需要改變原料品種、

多顏色材料的組合使用方式，實(shí)現(xiàn)著色工序的自動化。系統(tǒng)能夠以全自動方式再生和使用注口冷料，

能夠?qū)λ泄┝显O(shè)備的控制，并防止了儲料倉內(nèi)阻塞現(xiàn)象的發(fā)生，通過設(shè)置中央監(jiān)控臺實(shí)現(xiàn)全自動化。

Is the lithium battery reactor workshop of plastic products designed to achieve the uninterrupted unmanned continuous molding operations. According to the need to change the variety of raw materials, multi-color materials, the combination of use, to achieve the color process automation. The system is able to regenerate and use the sprinkler in a fully automatic manner, to control all the feeding equipment and to prevent the occurrence of congestion in the storage bin, and to achieve full automation by setting the central control station.

什么是全自動鋰電池反應(yīng)釜投料系統(tǒng)多個(gè)供料管道設(shè)計(jì)，可保證對主料多樣化的要求。系統(tǒng)具有多種監(jiān)控及保護(hù)功能，工作**可靠。中央供料系統(tǒng)的別名有：集中供料系統(tǒng)、自動送料系統(tǒng)等
全自動鋰電池反應(yīng)釜投料系統(tǒng)采用微機(jī)集中自動控制，實(shí)現(xiàn)了對粉料的24小時(shí)連續(xù)供料作業(yè)。多臺小型微機(jī)分別控制各臺成型機(jī)的著色工藝，計(jì)量準(zhǔn)確、混合均勻，并可靈活改變顏色，適應(yīng)對產(chǎn)品的多顏色多品種要求。根據(jù)不同成型機(jī)的生產(chǎn)量，靈活變更供料量。。
What is automatic lithium battery reactor feeding system
Automatic lithium battery reactor feeding system using computer centralized automatic control, to achieve the pellet 24 hours continuous feeding operations. More than a small computer to control the molding machine of each molding process, accurate measurement, mixed evenly, and flexible to change the color, to adapt to the multi-color products and more requirements. According to the production of different molding machine, the flexibility to change the amount of feed. Multiple feed pipe design, can guarantee the requirements of the diversification of the main material. The system has a variety of monitoring and protection functions, safe and reliable work. Central feed system alias: centralized feeding system, automatic feeding system.

全自動鋰電池反應(yīng)釜投料系統(tǒng)的工作原理
自動中央供料系統(tǒng)采用真空傳送方式，它配合中央除濕干燥系統(tǒng)使用，可使用除濕干燥送循環(huán)后會對輸送管線進(jìn)行清理，確保管路內(nèi)沒有殘余的粒料，在避免原料回潮的同時(shí)，也保證了加入注塑機(jī)中的原料性能的一致。在真空負(fù)壓作用下原料中原由的粉塵會通過粉塵過濾系統(tǒng)被過濾出來，有助于提高成型產(chǎn)品的質(zhì)量。通過集中的管路系統(tǒng)將塑料原料從儲料罐輸送到中央除濕干燥系統(tǒng)，然后將干燥后的原料輸送到每臺鋰電池反應(yīng)釜中。中央供料系統(tǒng)采用“一臺機(jī)器一根管”的設(shè)計(jì)方式，保證整個(gè)系統(tǒng)的空氣對原料進(jìn)行輸送，防止除濕干燥后的原料回潮。同時(shí)在每個(gè)輸運(yùn)行穩(wěn)定，絕無堵料的現(xiàn)象發(fā)生。
The working principle of fully automatic lithium battery reactor feeding system
Automatic central feeding system using vacuum transmission, it is used with the central dehumidification drying system can be used to dehumidify the drying cycle after the transport pipeline will be cleaned to ensure that there is no residual pellet in the pipeline, to avoid the return of raw materials at the same time, also To ensure that the injection molding machine to join the performance of raw materials consistent. In the vacuum under the action of raw materials in the original dust will be filtered through the dust filter system, help to improve the quality of molding products. The plastic raw material is transported from the storage tank to the central dehumidification drying system through a centralized piping system, and the dried raw material is then conveyed to each lithium battery reactor. Central feeding system using "a machine a tube" design, to ensure that the entire system of air to transport raw materials to prevent dehumidification after drying raw materials resurgence. At the same time in each transport line is stable, no blocking material phenomenon occurred.
全自動鋰電池反應(yīng)釜投料系統(tǒng)的特點(diǎn)
一、現(xiàn)代化工廠形象：中央供料系統(tǒng)將使原料及粉塵對鋰電池反應(yīng)釜生產(chǎn)的污染減至*底的程度，從而可以保持潔凈的生產(chǎn)車間，而中央供料系統(tǒng)獨(dú)特集中粉塵回收系統(tǒng)，清理更便捷、環(huán)保效果更是達(dá)到10萬級無塵室作業(yè)要求標(biāo)準(zhǔn)，并降低噪音，*終可實(shí)現(xiàn)無人化的自動化生產(chǎn)車間，樹立起現(xiàn)代化工廠管理的形象。
二、個(gè)性化：鋰電池反應(yīng)釜投料系統(tǒng)供料系統(tǒng)可以做到不同的使用用戶，不同的車間特點(diǎn)，不同的原料使用要求。都可以依實(shí)際的需要來設(shè)計(jì)出*優(yōu)化的方案。
三、高效：中央供料系統(tǒng)可實(shí)現(xiàn)將多種原料自動供給多室任意的注塑加工設(shè)備使用，在這其中可包括原料的干燥處理、配色處理、以及按比例的粉碎回收料利用，能夠?qū)嵭懈叨鹊淖詣踊刂?、監(jiān)測等、并能滿足24小時(shí)不停機(jī)的生產(chǎn)需要。
四、節(jié)能：鋰電池反應(yīng)釜投料系統(tǒng)供料系統(tǒng)操作簡易，只需要少數(shù)的幾個(gè)人即可以控制整個(gè)注塑工廠的供料需求，從而減少了大量的勞動力成本。其次、減少了在注塑機(jī)旁邊的原料帶及相應(yīng)的輔助設(shè)備、提高了空間的利用率。此外、由于采用了中央供料的方式、相對應(yīng)地減少了很多的單機(jī)設(shè)備，也就節(jié)省了電能及減少維護(hù)費(fèi)用。Characteristics of automatic lithium battery reactor feeding system
First, the modern factory image: the central feeding system will make raw materials and dust on the lithium battery reactor production to minimize the pollution, which can maintain a clean production workshop, and the central feeding system unique focus on dust recovery system, clean up More convenient, environmental protection effect is to reach 100,000 clean room operating requirements standards, and reduce noise, and ultimately can achieve unmanned automated production workshop, and establish a modern factory management image.
Second, personalized: lithium battery reactor feeding system feeding system can be used to different users, different workshop characteristics, different requirements for the use of raw materials. Can be designed according to the actual needs of the optimal solution.
Third, the efficient: the central feeding system can be achieved by a variety of raw materials automatically supply to the multi-room arbitrary injection molding equipment used, which may include raw materials, drying, color processing, and the proportion of crushing and recycling materials, to implement the height Of the automation control, monitoring, etc., and to meet the 24-hour non-stop production needs.
Fourth, energy saving: lithium battery reactor feeding system feeding system is easy to operate, only a few people can control the entire injection molding plant demand, thereby reducing the large number of labor costs. Second, the reduction in the injection molding machine next to the raw material and the corresponding auxiliary equipment, improve the utilization of space. In addition, due to the use of the central way of supply, corresponding to reduce a lot of stand-alone equipment, also saves energy and reduce maintenance costs.

全自動鋰電池反應(yīng)釜投料系統(tǒng)供料系統(tǒng)設(shè)計(jì)流程
原料→儲存→計(jì)量→干燥→輸送→使用
普達(dá)中央供料系統(tǒng)采用一臺機(jī)一根管，密封式回路設(shè)計(jì)方式，保證整個(gè)系統(tǒng)運(yùn)行穩(wěn)定，絕無回流、堵料現(xiàn)象發(fā)生。它配合反吹空氣系統(tǒng)使用，可使干燥空氣對原料進(jìn)行再次過濾網(wǎng)清洗，防止網(wǎng)孔吸風(fēng)**，同時(shí)在每個(gè)輸送循環(huán)后對輸送管進(jìn)行清理，確保管道內(nèi)沒有殘料。在避免原料回潮的同時(shí)也保證加入注塑機(jī)中原料一致性，在真空負(fù)壓同進(jìn)作用下，原料中原有的粉塵經(jīng)過過濾器（集塵器）系統(tǒng)濾出，有利提高產(chǎn)品質(zhì)量。

Design Flow Scheme of Feeding System for Automatic Rechargeable Battery System of Lithium Battery
Raw materials → storage → measurement → drying → transport → use
Puda central feeding system using a machine a tube, sealed circuit design, to ensure the stability of the entire system, no return, blocking material phenomenon. It is used in conjunction with the backflush air system, which allows the dry air to re-filter the raw material to prevent the mesh, while cleaning the delivery pipe after each conveyance cycle to ensure that there is no residue in the pipe. In order to avoid the return of raw materials, but also to ensure that the injection molding machine to join the consistency of raw materials in the vacuum negative pressure with the role of the original raw materials through the filter (dust collector) system filter out, favorable to improve product quality.

全自動鋰電池反應(yīng)釜投料系統(tǒng)內(nèi)置介紹
鋰電池反應(yīng)釜投料系中央控制臺特點(diǎn)：
1、采用PLC及大尺寸10.4寸彩色人機(jī)界面觸控面板，簡單易懂，好操作；
2、采色書面顯示各種設(shè)定，運(yùn)轉(zhuǎn)及運(yùn)轉(zhuǎn)狀況；
3、具備料管抽空清管，自動洗塵集塵中央供料主機(jī)A、B交替自動切換及人工選料防錯(cuò)功能；
4、增設(shè)原料管制畫面，監(jiān)控各成型機(jī)所使用原料、吸料、缺料及中央主機(jī)（馬達(dá)）各種異?，F(xiàn)象。普達(dá)中央供料主機(jī)特點(diǎn)：
1、馬達(dá)不停止設(shè)計(jì)，以避免馬達(dá)啟動頻繁，造成耗損；
2、附**釋壓閥，當(dāng)主機(jī)運(yùn)動壓力過大時(shí)，**設(shè)定值過載，釋壓閥全自動釋壓以保護(hù)馬達(dá)；
3、供料主機(jī)兩臺A、B交替，并且有自動切換閥門設(shè)計(jì)，確保原料輸送穩(wěn)定性。
自動逆轉(zhuǎn)旋風(fēng)集塵器特點(diǎn)：
1、將空氣濾清器及旋風(fēng)集塵器一體設(shè)計(jì)，以自然離心力高效能收集粉塵；
2、可附高壓儲氣罐，自動清洗過濾器；
3、集塵器裝截風(fēng)閥，可有效在不停機(jī)下，移動集塵器粉塵。
快速送料站（分岐站）特點(diǎn)：
分岐站是由數(shù)個(gè)分支組合而成，而同一個(gè)分岐料管的原料，可供注塑機(jī)機(jī)臺使用，每支都有快速按頭保氣密性；可提高系統(tǒng)效率，換料方便快捷。