塑化廠中央供料系統(tǒng)是根據(jù)客戶現(xiàn)場機臺的擺放情況和對現(xiàn)場原料的用料情況，結合特有輔機設備而設計的一種能夠實現(xiàn)集中供料，集中控制，從而實現(xiàn)全廠無人化不間斷成形作業(yè)的整體性解決方案。

中央供料系統(tǒng)采用工業(yè)電腦自動對所有機臺進行集中控制，實現(xiàn)了對所有用料單元的24小時連續(xù)供料作業(yè)。配合系統(tǒng)內各機臺的特殊功能?？梢?*實現(xiàn)原料的除濕，乾燥，輸送，計量，混合等特殊要求。中央供料系統(tǒng)具有多種監(jiān)控及保護功能，工作**可靠，是企業(yè)實現(xiàn)無人化工廠的核心前提。
塑化廠中央供料系統(tǒng)可以使原料及粉塵對注塑生產(chǎn)的污染減至*底的程度，從而可以保持潔凈的生產(chǎn)車間，而塑化廠集中供料系統(tǒng)統(tǒng)獨特集中粉塵回收系統(tǒng)，清理更便捷、環(huán)保效果更是達到10萬級無塵室作業(yè)要求標準，并降低噪音，*終可實現(xiàn)無人化的自動化生產(chǎn)車間，樹立起現(xiàn)代化工廠管理的形象。

塑化廠中央供料系統(tǒng)安裝流程：

1、管道安裝時注意注塑機分管對位，不對位影響美觀。

2、管道下料段與中央供料杯連接長度約3-4米。

3、管道嚴禁有漏氣現(xiàn)象。

4、鋼管在連接時確保管夾正中心對接。

5、集中供料系統(tǒng)走管道，盡量減少彎道。

6、觀察廠房墻體結構，判定承受管路重量。

7、管道在條件允許控制高大約3米，方便于安裝后續(xù)保養(yǎng)。

8、裝支架注意天車、天花板、柱子。

9、原料房與系統(tǒng)控制擺放規(guī)劃。

10、管道排走方式。

11、機臺準確擺放位置的尺寸。

塑化廠中央供料系統(tǒng)采用微機集中自動控制，實現(xiàn)了對粒料的24小時連續(xù)供料作業(yè)。。根據(jù)不同成型機的生產(chǎn)量，靈活變更供料量。多臺小型微機分別控

制各臺成型機的著色工藝，計量準確、混合均勻，并可靈活改變顏色，適應對產(chǎn)品的多顏色多品種要求

塑化廠中央供料系統(tǒng)控制部分主要負責接收各個工作單元發(fā)出的信號，在經(jīng)過運算后發(fā)出相關指令到各個執(zhí)行單元，是整個中央供料系統(tǒng)的大腦，決定整個系統(tǒng)的穩(wěn)定與成敗。

中央供料控制箱采用西門子PLC 和人機，是系統(tǒng)**穩(wěn)定運行的前提保障。

塑化廠中央供料系統(tǒng)
動力部分主要包含真空馬達和**過濾集塵器，電子式釋壓閥和機械釋壓閥等組成，負責為整個系統(tǒng)提供充足的動力，配合系統(tǒng)完成各項抽料工作，是整個系統(tǒng)的動力來源。

塑化廠中央供料原料處理方法：包括乾燥機和除濕機，儲料桶。通過除濕乾燥處理，滿足產(chǎn)品對原料的特別要求，降低產(chǎn)品**率，提高產(chǎn)品的品質，同時可以有效縮短產(chǎn)品的成型周期。
中央供料系統(tǒng)輸送部分主要包括吸料盒，斷料式吸料箱，選料站，現(xiàn)場管路及二次斷料閥等組成吸料箱的功能是配合系統(tǒng)將原料從乾燥機或原料送至吸料機，口徑依據(jù)系統(tǒng)而定。斷料式吸料箱的功能是配合系統(tǒng)進行抽料并具備清料功能，防止管路內有殘存余料存在。采用抗靜電管夾，有效消除靜電。
塑化廠中央供料控制是整個系統(tǒng)的終端設備；兩料比例閥主要配合粉碎機，滿足成形機對新料和次料混合使用的特殊要求。
為什么選擇達安泰塑化廠中央供料系統(tǒng)？

◆實現(xiàn)全廠加料無人化作業(yè)，為企業(yè)節(jié)省大量人力。

◆配合冷卻水循環(huán)系統(tǒng)，自動取出傳送系統(tǒng)，冷熱交換系統(tǒng)和次料回收系統(tǒng)，實現(xiàn)全廠無人化作業(yè)，企業(yè)可以節(jié)省用于空調和電燈等設備所消耗的能源。

◆極大的提高企業(yè)的生產(chǎn)效率，降低企業(yè)的生產(chǎn)成本。

◆極大的提高產(chǎn)品的品質，降低**率。

◆可以根據(jù)需要調整不同的原料，為企業(yè)省去很多換料的麻煩。

◆管路不占據(jù)地面空間，為企業(yè)節(jié)省大量的有效空間。

◆走管和擺放美觀，可以有效改善生產(chǎn)車間的環(huán)境。

◆費用相對低廉，長遠看為企業(yè)節(jié)省大量資金。

◆實現(xiàn)封閉管路輸送原料，徹底避免對車間的噪音，粉塵，熱氣污染，是*大限度提高產(chǎn)品質量的*佳系統(tǒng)。

The central feeding system of the plasticizing plant is designed according to the situation of the customer's on-site machine and the material of the field raw material, and the combination of the special auxiliary equipment designed to realize the centralized feeding and centralized control so as to realize the whole plant Humanized uninterrupted forming operations as a whole solution.

The central feeding system uses industrial computers to automatically control all machines automatically, enabling 24-hour continuous feeding of all materials. With the system within the special features of the machine. Can be the perfect realization of raw materials dehumidification, drying, transportation, measurement, mixing and other special requirements. Central feeding system has a variety of monitoring and protection functions, work safe and reliable, is the enterprise to achieve the core premise of unmanned chemical plant.
The central feeding system of the plasticizing plant can minimize the pollution of the raw materials and dust to the production of the injection molding, so that the clean production workshop can be kept, and the centralized feeding system of the plasticizing plant concentrates the dust collection system, , Environmental protection effect is to reach 100,000 clean room operating requirements standards, and reduce noise, and ultimately can achieve unmanned automated production workshop, and establish a modern factory management image.

Plastic plant central feeding system installation process:

1, pipeline installation Note injection molding machine in charge, not the impact of beautiful appearance.

2, the pipeline under the material and the central feeding cup to connect the length of about 3-4 meters.

3, the pipeline is strictly prohibited leak phenomenon.

4, the pipe in the connection to ensure that the center of the tube folder docking.

5, centralized feeding system to take the pipeline, to minimize the corners.

6, observe the plant wall structure, to determine the weight of the pipeline.

7, the pipeline in the conditions allowed to control about 3 meters high, easy to install follow-up maintenance.

8, loaded bracket Note crane, ceiling, pillars.

9, raw materials and system control placed planning.

10, pipe discharge way.

11, the size of the machine accurately placed position.


Plastic plant central feeding system using computer centralized automatic control, to achieve the pellet 24 hours continuous feeding operations. The According to the production of different molding machine, the flexibility to change the amount of feed. More than a small computer to control the molding machine of each molding process, accurate measurement, mixed evenly, and flexible to change the color, to adapt to the product of multi-color and more variety requirements
The control part of the central feeding system of the plasticizing plant is mainly responsible for receiving the signal from each unit of work. After the operation, the relevant instructions are issued to each execution unit, which is the brain of the whole central feeding system, which determines the stability and success of the whole system.
Central feed control box using Siemens PLC and man-machine, the system is safe and stable operation of the premise of protection.